Portal Gear Lift Polaris Xpedition - Dual Idler

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  • PGL-XPED
  • Category: Portal Gear Lifts
  • Brand: High Lifter
  • Summary: High Lifter Portal Gear Lifts are built strong and engineered to be ready for any challenge. Whether you are building your Xpedition for mud, rocks or extreme terrain every component matters. That is why High Lifter builds all our portals with forged aluminum housings and dual idler gears to handle serious abuse while delivering the extra torque and clearance you need.

Strength You Can Trust. Performance You Can Feel.

When you are pushing your Polaris Xpedition to it's limits in deep mud or rough terrain you don't want your machine to have any weak links. That is why High Lifter Portal Gear Lifts are engineered from the ground up to deliver unmatched strength and long-term durability. Giving you the confidence to hit that next mud hole or tackle that next trail.

Industry Leading Strength

All High Lifter Portal Gear Lifts are manufactured with forged gear boxes for added strength compared to cast and billet boxes.

  • The forging process aligns the grain structure of the aluminum with the shape of the box giving it improved resistance to fatigue and cracking.
  • This increased strength provides better resistance to impact and the stress of extreme torque loads.
  • The forging process produces a stronger box and provides more worry-free miles than any other portal on the market.
  • All gears are CNC machined from heat treated steel for excellent fitment and increased overall strength
  • All backing plates use 5/16" steel plate with bent flanges and welded gussets for added strength and durability

Long-term Durability

  • Assembled with high-density Kevlar fiber gaskets that are oil and coolant resistant for a perfect seal
  • Dual seals on the output shaft provide 100% more sealing area and prevent oil from leaking out and water from creeping in
  • Triple seals on the input include a wiper seal that provides an extra layer of protection
  • Keeping the inside of the boxes free of debris is the name of the game when it comes to extending the life of your gears and keeping your portals running smoothly

Dual Idler Performance

  • Adding a second idler gear into the gear box helps spread the load and reduces stress on the gears by 50%
  • Adding a gear evenly distributes the load over twice as many teeth giving you more reliable torque transfer and reduces the wear on the gears

Portal Gear Lift Benefits

  • Portals help improve your ground clearance without having to change the suspension geometry by moving the lift to the hubs
  • The internal gear reduction will prolong drivetrain health by reducing the stress of running larger tires and heavy aftermarket accessories
  • Portal gear lifts can also extend the life of your brakes thanks to improved engine braking performance
  • High Lifter Portals come with precision ground stainless steel rotors that are slotted for improved cooling
  • Universal hubs are designed to be compatible with multiple bolt patterns giving you the freedom to run wheels with a different bolt pattern than your factory wheels
  • Backing plates are designed to work with any control arm that is built to the factory hub specifications.

Frequently Asked Questions

  • What is the largest tire I can run on my Xpedition with portals installed? Check out our recommended tire fitment guide below.

    Portal Gear Lift Size

    Suspension Setup

    Recommended Tire Size

    4"

    Stock

    33"

    4"

    Forward Arms

    35"

    4"

    Long Travel

    37"

  • Can I still use my factory wheels with portals installed? You can still use the factory wheels with a 4" portal but you will also need to run a 1" spacer or larger. The wheel requirements for 4" portals are that you must run a 14" wheel or larger and wheels cannot exceed 4-1/2" backspacing, with 16" or larger wheels not to exceed 5" backspacing.

Don't settle for second best. Upgrade your rig with a set of High Lifter Portals today!

2024 Polaris Xpedition XP Premium
2024 Polaris Xpedition XP 5 Premium
2024 Polaris Xpedition XP Ultimate
2024 Polaris Xpedition XP 5 Ultimate
2024 Polaris Xpedition XP NorthStar
2024 Polaris Xpedition XP 5 NorthStar
2024 Polaris Xpedition ADV Premium
2024 Polaris Xpedition ADV 5 Premium
2024 Polaris Xpedition ADV Ultimate
2024 Polaris Xpedition ADV 5 Ultimate
2024 Polaris Xpedition ADV NorthStar
2024 Polaris Xpedition ADV 5 NorthStar
2025 Polaris Xpedition XP Ultimate
2025 Polaris Xpedition XP NorthStar
2025 Polaris Xpedition XP 5 NorthStar
2025 Polaris Xpedition XP 5 Ultimate
2025 Polaris Xpedition ADV NorthStar
2025 Polaris Xpedition ADV Ultimate
2025 Polaris Xpedition ADV 5 NorthStar
2025 Polaris Xpedition ADV 5 Ultimate
2026 Polaris Xpedition ADV 5 NorthStar
2026 Polaris Xpedition ADV NorthStar
2026 Polaris Xpedition XP 5 NorthStar
2026 Polaris Xpedition XP NorthStar

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Warning WARNING: This product can expose you to chemicals including Chromium, which is known in the State of California to cause cancer and birth defects, or other reproductive harm. For more information go to www.p65warnings.ca.gov

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